In the June issue of PIM International: MicroPIM, Oechsler AG & BMW’s CIM controls, MIM turbochargers and much more

May 13, 2009

PIM International Vol 3 No 2The June issue of Powder Injection Moulding International is out now and includes the following special features and technical papers, along with 14 pages of industry news, our illustrated patents section and PIM events guide.

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Medical and dental applications for micro powder injection moulding – a roadmap for growth

In the light of an increasing global demand for micro powder injection moulded components, leaders in the field came together at a special workshop held as part of the PIM2009 Conference, Lake Buena Vista, Orlando, USA between 4-6 March 2009.

In this specially commissioned report for Powder Injection Moulding International, Professor Randall German looks at the key issues that were identified, including both the technical and commercial challenges that lie ahead.

BMW CIM controlOechsler AG proves its competence in ceramic injection moulding with new BMW applications

Oechsler AG, based in Ansbach, Mittelfranken/Bavaria, Southern Germany, has long been a leading innovator when it comes to bringing new plastic-based injection moulded products to the market.

The company has now gone a stage further with the successful introduction of a range of ceramic injection moulded parts based on zirconia in the new BMW 7 series introduced early in 2009. PIM International recently visited the company and we report on recent innovations.

MIM Turbocharger componentsTurbocharger technology presents new opportunities for metal injection moulding

The unique ability of metal injection molding to produce complex components from materials that are difficult to process by other routes makes it ideally suited to the manufacture high performance turbocharger components.

As BASF SE’s Catamold® Group explains, a unique adaptation of the company’s Catamold® process may help to overcome some major challenges in the development of new metal injection moulded components for this sector.

MIM fishing weightsMetal injection moulding flourishes in Zhuzhou, China’s hardmetal capital

Zhuzhou Luke’s Metal Powder Product Co. Ltd is a leading Chinese producer of MIM tungsten alloy and cemented carbide products.

Mr Xiao Yulin recently visited the company on behalf of PIM International and we report on an operation that is enjoying consistently high levels of sales growth to international markets.

PIM2009 Conference Review: Industry remains upbeat despite global recession

The Metal Powder Industry Federation’s PIM2009 conference took place in Orlando, Florida, in March. Despite the tough economic conditions, the conference programme and accompanying workshop and seminar succeeded in attracting delegates from around the world.

Technical papers in PIM InternationalMixing simulation for powder injection moulding feedstock: Quantification by the mixing entropy
Tae Gon Kang, Seokyoung Ahn, Seong Jin Park, Sundar V Atre, Randall M German

Micro-powder injection moulding is accepted as a means to mass-produce various metal or ceramic three-dimensional micro devices. There are several technological barriers for micro-PIM, such as the production of nano-size powders, mixing of nano-size powders with a binder system, injection moulding, debinding, and sintering.

One of the key technologies in the early stage of the process is a mixing of nano-size powders with a polymer-based binder. In this regard, we examined chaotic mixing in a continuous mixer using a finite element method and a particle tracking method. Using the particle size distributions along the down-channel direction, information entropy was used as a measure of the mixing progress.

The final mixing performance as affected by varying processing conditions was investigated in detail using the numerical scheme. The influence of processing conditions on mixing was studied via sensitivity analysis for the parameters.

Micro metal injection moulding for thermal management applications using ultrafine powders
H. Schmidt, A. C. Rota, Ph. Imgrund, M. Leers

There is an increasing interest in using tiny parts made of special metallic materials for new applications. In this new approach, active cooled heat sinks with a microstructured surface are produced by µ-metal injection moulding (µ MIM).

In contrast to conventional heat sinks made of copper, in this case the parts are made of copper-tungsten and copper-molybdenum due to their combination of low coefficient of thermal expansion (CTE) and reasonable thermal conductivity.

In this paper the current status of production of micro parts and parts with microstructured surfaces by µ-MIM for thermal management applications are presented. The scope and limitations are outlined with special concern to the materials and the minimal structure size. The implication and advantages of using ultrafine powders are pointed out. Therefore sintering behaviour, microstructure of sintered parts and characteristic properties as density, CTE and thermal conductivity are shown.

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PIM International magazine
Powder Injection Moulding International
is the only magazine dedicated to the global PIM industry, comprising the metal (MIM), ceramic (CIM) and carbide injection molding sectors

International Powder Metallurgy Directory
The International Powder Metallurgy Directory (IPMD) is the leading directory of powder metallurgy (PM) parts producers and industry suppliers worldwide, with over 4700 listings

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Download the latest issue of PM Review

Our latest issue is now available to download in PDF format, free of charge.

As well as an extensive Powder Metallurgy industry news section, this 124-page issue includes the following exclusive articles and reports:

  • PowderMet2021: A cautious return to normality for North America’s PM industry
  • A ‘hidden champion’ of PM: Celebrating a century of innovation and success at Plansee
  • An industry old-timer’s view on the question of vehicle electrification, misleading messaging and the status of PM
  • Diversity, sustainability, efficiency: How two of Japan’s Powder Metallurgy SMEs are thriving in a challenging landscape
  • Designing AC motors for the electric vehicle revolution? Forget laminations, think Soft Magnetic Composites
  • A route to the sustainable production of battery materials with 6K’s plasma technology
  • More information

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Powder Metallurgy components are relied upon by a wide variety of manufacturing industries, from automotive to power tools, household appliances, chemical engineering, filtration and more.

The main reason for the technology’s success is its cost-effectiveness at producing high volumes of net-shape components, combined with its ability to allow the manufacture of products that, because of the production processes, simply cannot be manufactured by other methods.

To discover more about how the technology has revolutionised component production, browse our Introduction to Powder Metallurgy.

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