Morf3D and 6K Additive partner to qualify metal powders for Additive Manufacturing

May 18, 2022

Dr Behrang Poorganji, VP of Materials Technology at Morf3D (left) and Frank Roberts, President of 6K Additive at RAPID + TCT (Courtesy 6K/Morf3D)
Dr Behrang Poorganji, VP of Materials Technology at Morf3D (left) and Frank Roberts, President of 6K Additive at RAPID + TCT (Courtesy 6K/Morf3D)

6K Additive, a division of 6K, headquartered in North Andover, Massachusetts, USA, and Morf3D, Inc, a Nikon subsidiary headquartered in El Segundo, California, USA, have announced they are collaborating to qualify metal powders for Additive Manufacturing. Through this partnership, 6K Additive’s metal powders will be approved for use by Morf3D’s aerospace and defence application customers.

Throughout the qualification process, Morf3D will manage the printing, characterisation, post-processing, and data generation framework in order to qualify 6K Additive’s sustainably produced powders.

“By working with Morf3D, we’re able to leverage their deep industry experience and application expertise to help guide the qualification process,” stated Frank Roberts, president of 6K Additive. “This is a conduit to acceptance by a demanding customer base in space, aviation, defence industries, and more. We want our powders to be part of manufacturing solutions for the most intense applications in additive manufacturing and partnering with Morf3D provides us with another channel to these important customers.”

Morf3D will use domestic, sustainably sourced 6K Additive powders to react quickly to customer needs once they have completed qualification. The sustainable sourcing of powders, as well as their high quality, is said to be a key aspect for Morf3D’s customer requirements. 6K’s UniMelt technology upcycles used and end-of-life powders, scrap material, and test parts into feedstock to produce its highly spherical powders. This mutually beneficial circular economy allows Morf3D to reduce cost and waste while gaining access to premium quality metal powers for production.

“6K Additive’s innovative business model helps us leverage our low-value waste streams into high-value credits against virgin powder sales,” added Dr Behrang Poorganji, vice president of material technology at Morf3D. “By using 6K Additive powders, we are able to source materials like high-temperature refractories at production scale, with the added benefit of using a US based supplier.”

6K Additive operates a state-of-the-art, 4,200 m2 powder production facility in Burgettstown, PA with up to ten fully operational UniMelt microwave plasma systems. The commercially available powders that 6K Additive currently produces include Ti6Al4V (Grade 5 and Grade 23), SS316L and nickel superalloys Ni718 and Ni625, along with the announced refractory materials.

www.morf3d.com

www.6kinc.com

Dr Behrang Poorganji, VP of Materials Technology at Morf3D (left) and Frank Roberts, President of 6K Additive at RAPID + TCT (Courtesy 6K/Morf3D)

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Extensive Powder Metallurgy industry news coverage, and the following exclusive deep-dive articles and reports:

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  • A novel approach for the production of metal powders with tailored chemical compositions: Amazemet’s rePowder
  • Productivity, flexibility, reliability: SACMI’s new press technologies for the changing PM industry
  • Understanding the thermal properties of metal powders: Characterisation of powders using the Hot Disk technique
  • World PM2022: Views on the potential of Field Assisted Sintering for advanced materials

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